Loading docks are high-traffic, high-risk zones in any warehouse or distribution center. That’s why choosing the right dock board is critical—not only for productivity but also for protecting workers and equipment. Bluff Manufacturing is a leading name in material handling solutions, and their dock boards are built with safety in mind. Here’s what to look for when selecting a Bluff dock board to ensure maximum safety and performance.
1. High-Traction Deck Surface
A dock board’s surface is your first line of defense against slips and accidents. Bluff dock boards feature textured, non-slip tread plates—often diamond-patterned—to give wheels and foot traffic a solid grip.
Why It Matters:
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Reduces the risk of forklifts or pallet jacks sliding
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Keeps workers safe in wet or icy conditions
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Ensures steady movement during loading/unloading
Look for models that maintain traction even in outdoor or refrigerated environments.
2. Curbs for Run-Off Prevention
Bluff dock boards come with welded curbs (typically steel or aluminum) on both sides of the deck. These curbs are not decorative—they’re essential safety features.
Benefits:
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Prevents forklifts or pallet jacks from running off the edge
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Enhances structural strength and stability
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Often painted with high-visibility yellow for better visibility
Raised curbs are especially critical when working in fast-paced loading docks or when visibility is low.
3. Locking Legs for Secure Placement
One of the most important safety features in a dock board is locking legs that hold the board firmly in place between the dock and the trailer.
What to Look For:
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Legs angled to prevent slippage under load
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Non-adjustable fixed legs (for standard docks) or adjustable legs (for varied heights)
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Compliant with OSHA safety standards for dock board stability
These legs help absorb impact and ensure that the board stays securely positioned during operation.
4. Proper Load Capacity Ratings
Overloading a dock board is a serious safety risk. Bluff dock boards are available in various capacities ranging from 10,000 lbs to 40,000 lbs or more.
Tips:
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Always choose a board rated for the heaviest equipment and loads you’ll use
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Consider the combined weight of the forklift and load when selecting a board
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Use a higher-capacity board if working with heavy-duty forklifts or electric pallet jacks
Proper capacity ratings help prevent flexing, cracking, or failure under stress.
5. Forklift Lift Loops or Handles
Handling dock boards manually can be dangerous and inefficient. Bluff dock boards are often equipped with forklift lift loops or cutouts to allow safe and easy positioning.
Benefits:
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Reduces strain on workers
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Minimizes the risk of dropping or improper placement
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Speeds up loading dock setup
Some lighter aluminum boards may include integrated handles for manual carrying where appropriate.
6. Beveled Entry and Exit Edges
Smooth transitions between the trailer and dock are key to avoiding bumps, spills, and tip-overs.
Bluff dock boards often include beveled edges to provide a safer, smoother entry and exit for forklifts and pallet jacks.
7. Material Choice: Steel vs. Aluminum
Depending on your environment, choosing the right material for your dock board can affect safety:
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Steel dock boards offer higher capacity and are ideal for heavier equipment
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Aluminum dock boards are lighter, corrosion-resistant, and easier to maneuver
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Both options from Bluff are built with safety and durability in mind
Conclusion
When it comes to safety at the loading dock, every detail matters. Bluff dock boards are engineered with features that protect workers, equipment, and cargo—from non-slip surfaces and raised curbs to locking legs and high load ratings. By choosing a board with the right combination of these safety features, you can ensure a safer, more efficient work environment.